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Distinguish among spoilage, rework, and scrap.

Short Answer

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Spoilage, rework, and scrap are terms related to production processes and resource management. Spoilage refers to the unusable portion of a product, whereas rework is the process of fixing defects in a product to make it usable. Scrap consists of waste materials generated during production, which may still have value. The key differences are that spoilage is a waste of resources, rework involves additional resources to fix defects, and scrap may have value and can be sold or recycled.
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Step 1: Spoilage

Spoilage refers to the portion of a product that cannot be used or sold due to various reasons, such as defects in manufacturing or damage during transportation. In the production process, spoilage is often considered to be a waste of resources.

Step 2: Rework

Rework refers to the process of fixing or correcting any defects or errors in a product so that it can be sold or used as intended. Rework typically involves additional time, labor, and resources to bring the defective product back up to the required quality standards.

Step 3: Scrap

Scrap refers to the waste materials or by-products that are generated during the production process. Unlike spoilage, scrap materials may still have some value and can be sold or recycled for other uses. In some cases, scrap materials can be reused in the same production process.

Step 4: Differences

To distinguish among spoilage, rework, and scrap: 1. Spoilage is the unusable portion of a product that cannot be sold or used, while rework is the process of correcting defects to make the product usable. Scrap is the waste material or by-products generated during the production process. 2. Spoilage is often considered a waste of resources, but rework involves additional resources (e.g., time, labor, and materials) to fix the defects in the product. Scrap, on the other hand, may still have some value and can be sold or recycled. 3. While spoilage and scrap result from the production process, rework is an action taken to correct the defects in the product caused by spoilage or other issues.

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Most popular questions from this chapter

Chapter 18

(L. Bamber) Barrett Kitchens produces a variety of items in accordance with special job orders from hospitals, plant cafeterias, and university dormitories. An order for 2,100 cases of mixed vegetables costs 9 dollars per case: direct materials, 4 dollars; direct manufacturing labor, 3 dollars; and manufacturing overhead allocated, 2 dollars. The manufacturing overhead rate includes a provision for normal spoilage. Consider each requirement independently. 1\. Assume that a laborer dropped 420 cases. Suppose part of the 420 cases could be sold to a nearby prison for 420 dollars cash. Prepare a journal entry to record this event. Calculate and explain briefly the unit cost of the remaining 1,680 cases. 2\. Refer to the original data. Tasters at the company reject 420 of the 2,100 cases. The 420 cases are disposed of for 840 dollars. Assume that this rejection rate is considered normal. Prepare a journal entry to record this event, and do the following: a. Calculate the unit cost if the rejection is attributable to exacting specifications of this particular job. b. Calculate the unit cost if the rejection is characteristic of the production process and is not attributable to this specific Job. c. Are unit costs the same in requirements 2 a and 2 b ? Explain your reasoning briefly. 3\. Refer to the original data. Tasters rejected 420 cases that had insufficient salt. The product can be placed in a vat, salt can be added, and the product can be reprocessed into jars. This operation, which is considered normal, will cost 420 dollars. Prepare a journal entry to record this event and do the following: a. Calculate the unit cost of all the cases if this additional cost was incurred because of the exacting specifications of this particular job. b. Calculate the unit cost of all the cases if this additional cost occurs regularly because of difficulty in seasoning. c. Are unit costs the same in requirements 3a and 3b? Explain your reasoning briefly.

Chapter 18

Jellyfish Machine Shop is a manufacturer of motorized carts for vacation resorts. Patrick Cullin, the plant manager of Jellyfish, obtains the following information for Job #10 in August 2017\. A total of 46 units were started, and 6 spoiled units were detected and rejected at final inspection, yielding 40 good units. The spoiled units were considered to be normal spoilage. Costs assigned prior to the inspection point are 1,100 dollars per unit. The current disposal price of the spoiled units is 235 dollars per unit. When the spoilage is detected, the spoiled goods are inventoried at 235 dollars per unit. 1\. What is the normal spoilage rate? 2\. Prepare the journal entries to record the normal spoilage, assuming the following: a. The spoilage is related to a specific job. b. The spoilage is common to all jobs. c. The spoilage is considered to be abnormal spoilage.

Chapter 18

In the shipping department of World Class Steaks, conversion costs are added evenly during the process, and direct materials are added at the end of the process. Spoiled units are detected upon inspection at the end of the process and are disposed of at zero net disposal value. All completed work is transferred to the next department. The transferred-in costs for May equal the total cost of good units completed and transferred out in May from the prep department, which were calculated in Problem \(18-35\) using the weighted- average method of process costing. Summary data for May follow. For the shipping department, use the weighted-average method to summarize the total costs to account for and assign those costs to units completed and transferred out (including normal spoilage), to abnormal spoilage, and to units in ending work in process.

Chapter 18

"The unit cost of normal spoilage is the same as the unit cost of abnormal spoilage." Do you agree? Explain.

Chapter 18

Plastique produces parts for use in various industries. Plastique uses a job- costing system. The nature of its process is such that management expects normal spoilage at a rate of \(2 \%\) of good parts. Data for last month is as follows: The spoiled parts were identified after \(100 \%\) of the direct material cost was incurred. The disposal value is 2 dollars/part. 1\. Record the journal entries if the spoilage was (a) job specific or (b) common to all jobs. 2\. Comment on the differences arising from the different treatment for these two scenarios.

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